掘锚一体机导向柱的有限元分析及结构优化设计

Finite element analysis and structural optimization design of the guide column of roadheader and bolter integrated machine

  • 摘要: 【目的及方法】为了研究掘锚一体机滑移机构在运行过程中出现抖动的问题,通过CREO软件对掘锚一体机滑移机构进行建模,并基于ABAQUS仿真软件对导向柱性能进行力学模拟分析,展现出滑移架在不同位置时导向柱的变形响应规律。【结果】结果显示,较小的导向柱变形量对掘锚机工作稳定有着关键的影响,为追求较小的变形量,将导向柱的直径由原设计的280 mm优化为新设计320 mm,对两种设计进行了力学仿真研究,研究结果显示,导向柱变形量较原设计减小了11%~15%,成功解决了导向柱因刚度不足而产生的抖动问题;对新设计的导向柱进行重新三维建模,同时添加原模块化掘锚一体机(截割装置18 t,导向柱直接280 mm)作为参照,分析三种设计方案下,大臂承受水平压力时滑移架的受力情况并进行对比分析,得到新设计的导向柱上最大接触应力与原设计基本保持一致,【结论】说明优化设计在保证导向柱强度的同时,还有效提升了掘锚一体机的整体工作稳定性。

     

    Abstract: In order to address the jitter problem of the sliding mechanism of roadheader and anchor integrated machine during operation, this paper first models the sliding mechanism using CREO software. A mechanical simulation analysis of the guide column's performance is carried out based on ABAQUS, revealing the deformation response of the guide column as the sliding frame moves to different positions. The results show that a small deformation of the guide column is critical to the stable operation of roadheader and anchor integrated machine. To achieve a smaller deformation, the diameter of the guide column is optimized from the original 280 mm to a new design of 320 mm. Mechanical simulation studies on the two designs show that the deformation of the guide column is reduced by 11%~15% compared with the original design, successfully solving the jitter problem caused by insufficient stiffness. A new 3D model of the optimized guide column is created, and the original modular roadheader and anchor integrated machine (with a cutting device of 18 t and a guide column diameter of 280 mm) is added as a reference. The stress distribution of the boom under horizontal pressure in the sliding frame is compared among the three designs. The results show that the maximum contact stress on the newly designed guide column remains basically consistent with that of the original design, indicating that the optimized design effectively improves the overall working stability of roadheader and anchor integrated machine while maintaining the strength of the guide column.

     

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