煤矿深井提升系统钢丝绳视觉监测方法与试验研究

Visual monitoring method and experiment for steel ropes in deep coal mine hoisting systems

  • 摘要: 【目的】针对煤矿深井提升系统钢丝绳状态监测方法存在监测误差较大、结果不准确、可视化不强等问题,对煤矿深井提升系统钢丝绳运行特性进行研究,【方法】提出采用视觉监测钢丝绳摆振参数评价提升系统运行状况的方法,对采集到的钢丝绳图像信息进行集中处理,对煤矿提升系统运行速度、钢丝绳张力特性和振动特性进行实时在线监测与智能诊断。【结果及结论】在山西某煤矿千米深井提升系统钢丝绳进行视觉监测,试验表明,钢丝绳视觉监测最大误差偏移量为1.78 mm,最大误差值发生在钢丝绳振动最极限位置,平均误差为0.87 mm,相对误差为2.45%,得出提升系统钢丝绳视觉监测可准确采集钢丝绳位移信号并进行可视化分析,结果验证了方案设计的合理性。

     

    Abstract: Addressing issues such as significant monitoring errors, inaccurate results, and poor visualization in current methods for monitoring the condition of steel wire ropes in deep coal mine hoisting systems, this paper investigates the operational characteristics of these ropes. A method is proposed that uses visual monitoring of rope swing parameters to evaluate the operational status of the hoisting system. The collected image information of the steel wire ropes is processed centrally, enabling real-time online monitoring and intelligent diagnosis of the hoisting system's operating speed, rope tension characteristics, and vibration behavior. Visual monitoring tests conducted on the steel wire ropes of a kilometer-deep hoisting system in a Shanxi coal mine show that the maximum error deviation of the visual monitoring is 1.78 mm, occurring at the extreme vibration position of the rope. The average error is 0.87 mm, with a relative error of 2.45%. The results demonstrate that visual monitoring of hoisting system ropes can accurately acquire displacement signals of the steel wire ropes and perform visual analysis, validating the rationality of the proposed design.

     

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