煤矿综采工作面液压支架供液系统优化与应用研究

Optimization and application of hydraulic support fluid supply system for coal mine fully mechanized working face

  • 摘要: 针对忻州窑矿综采工作面液压支架传统供液方法存在压力波动较大、液压支架位移误差较大、流量脉动较大等现场实际问题,对煤矿液压支架供液系统进行研究和优化,在分析引起液压支架压力波动和流量脉动的因素的基础上,设计出基于数字式泄压阀的液压支架智能供液系统,实现了液压支架实际供液流量和所需流量的自动匹配,大大缓解了阀门启闭过程引起的压力冲击。采用机电液联合仿真软件对智能供液系统进行仿真研究,结果表明,数字式泄压阀可有效减少主阀流量超调量,减少对系统的冲击,压力波动较小。在忻州窑矿综采工作面液压支架进行现场安装和调试,新设计的液压支架供液系统有效减小了压力波动,在系统补液过程中液压支架供液流量不断增大,流量脉动较小,运行速度稳定。

     

    Abstract: The traditional liquid supply method for the hydraulic support of the working surface of Xinzhouyao Mine has a larger pressure fluctuation, larger displacement errors and larger flow pulses.The hydraulic support fluid supply system in coal mine is studied and optimized for the aforementioned practical problems.On the basis of analysis of factors causing pressure fluctuations and flow pulses of the hydraulic support, An intelligent hydraulic system of hydraulic support based on digital pressure relief valve is designed, which realizes the automatic matching of the actual hydraulic flow rate and the required flow rate, and alleviates the pressure impact caused by the opening and closing of the valve.The simulation results show that the digital pressure relief valve can effectively reduce the overshoot of the main valve and the impact on the system, and the pressure fluctuation is small.On-site installation and adjusting of hydraulic support at Xinzhou Yao Mine working face showed that the newly designed hydraulic support fluid supply system effectively reduced pressure fluctuations.During system recharge, the hydraulic support's fluid supply flow continued to increase, the flow pulse was small, and the operating speed was stable.

     

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