高寒区露天煤矿防冻粘站喷洒系统喷嘴优化研究

Nozzle optimization of spraying system in anti-freezing and sticking station of open-pit coal mine in alpine region

  • 摘要: 为解决寒冷矿区皮带防冻液喷洒系统由于喷嘴结构及布置造成的喷洒不均匀、喷洒超出范围、溶液浪费的问题,以宝日希勒露天煤矿防冻粘站CaCl2溶液喷洒系统中的喷嘴为研究对象,对现有喷嘴结构进行优化,并对优化后的喷嘴结构进行仿真研究,建立喷嘴流域模型,利用Fluent进行流域仿真。研究结果表明,当槽切角固定时,喷洒宽度随着半球直径的增大处于先增大后减小的趋势,当半球直径固定时,喷洒宽度随着槽切角的增大反而减小,半球直径对喷洒宽度的影响程度更大;在槽切角固定的情况下,水含量分布的情况随着半球直径的增大先分布不均后趋于均匀,在半球直径固定的情况下,水含量分布在槽切角为70°是最均匀的。根据现场所需喷洒宽度以及喷洒均匀程度,选取槽切角70°,半球直径5 mm的喷嘴。

     

    Abstract: In order to solve the problems of uneven spraying, over-spraying and waste of solution caused by nozzle structure and layout in the belt antifreeze spraying system in cold mining area, the nozzle in the CaCl2 solution spraying system of the anti-freezing station of Baorixile Open-pit Mine was taken as the research object.The existing nozzle structure was optimized, the optimized nozzle structure was simulated, the nozzle domain model was established, and the domain simulation was carried out by Fluent.The results show that when the groove angle is fixed, the spraying width increases first and then decreases with the increase of the hemisphere diameter.When the hemisphere diameter is fixed, the spraying width decreases with the increase of the groove angle, and the hemisphere diameter has a greater influence on the spraying width.Under the conditions of fixed slot cutting angle, the uniformity of water content distribution tends to be uniform after uneven distribution with the increase of hemisphere diameter.Under the conditions of fixed hemisphere diameter, the water content distribution is the most uniform when the slot cutting angle is 70°.According to the required spraying width and spraying uniformity, a nozzle with a slot cutting angle of 70° and a hemisphere diameter of 5 mm was selected.

     

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