基于综采面刮板输送机“上窜下滑”调控技术研究

Control technology of “up-down sliding” of scraper conveyor on fully mechanized mining face

  • 摘要: 煤矿井下综采面刮板输送机上窜下滑现象严重困扰着综采设备高效联动运行,针对刮板输送机上窜下滑问题,基于煤矿智能化开采系统,利用雷达+摄像头结合技术,创造性地提出刮板输送机上窜下滑程度及类型的界定与判定方法,并根据程度大小给出不同的纠偏调控措施,灵活调整机头、机尾的偏移量与偏移系数,同时按照采煤工艺、设备机械结构进行采煤机工艺转换点和支架推溜工艺规划,在自主跟机过程中,以逐刀补偿、逐刀找值的方式,实时动态快速完成工作面刮板输送机上窜下滑的修正,实时调节采煤机在刮板输送机的极限反向点,避免遗留煤柱阻碍工作面正常开采及资源浪费,进一步实现综采设备的高效联动运行及自适应安全规划开采。研究成果从智能开采系统软件方面为刮板输送机纠偏调控提供了一定的借鉴与参考价值。

     

    Abstract: The phenomenon of up-down sliding for scraper conveyor on the fully mechanized mining face in coal mine seriously affects the efficient linkage operation of fully mechanized mining equipment. Aiming at the problem of up-down sliding for the scraper conveyor,based on the intelligent mining system of coal mine and the combination of radar and camera technology,we put forward the definition and judgment method of the extent and type of up-down sliding for the scraper conveyor. Different correction and control measures are given according to the degree of deviation,and the deviation and deviation coefficient of the head and tail are flexibly adjusted. Meanwhile,the shearer process conversion point and support pushing process are planned according to the mining process and the mechanical structure of the equipment. In the process of autonomous following,the slippage of the scraper conveyor on the working face is corrected dynamically and quickly by means of knife-by-knife compensation and knife-by-knife finding. The limit reverse point of the shearer in the scraper conveyor is adjusted in real time,so as to avoid the remaining coal pillar hindering the normal mining of the working face and the waste of resources,and to further realize the efficient linkage operation of fully mechanized mining equipment and the adaptive safety planning of mining.

     

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