基于激光分析的露天煤矿皮带损伤检测系统研究与应用

Research and application of open-pit coal mine belt tear detection system

  • 摘要: 针对现有皮带检测技术存在智能化低、准确率低等问题,提出了基于激光分析的露天煤矿皮带损伤检测系统研究与应用。首先,根据露天煤矿生产工况,设计了图像采集系统对激光条纹图像进行采集,确定了设备型号以及其布置方案;其次,提出了集图像ROI提取、图像灰度化、图像增强和图像拼接等算法的图像预处理方案,提高了所采集激光条纹图像的质量;再次,提出了基于Steger算法的激光条纹中心线提取方案,以获得清晰的激光条纹中心线;最后,提出了一种基于激光条纹中心曲线曲率变化的撕裂分析方案,通过曲率变化确定皮带撕裂状况。为了验证实验的优越性,搭建实验平台以及进行现场实验验证,与LI X G提出的算法进行了实验对比。实验结果表明,在实验室条件下,撕裂检测系统准确率为94.36%;在现场条件下,撕裂检测系统准确率为93%,证明了所设计皮带撕裂检测系统的实用性。

     

    Abstract: In the face of the problems of low intelligence and low accuracy in the detection of belts by existing detection technologies,a belt tear detection system based on laser visual analysis was proposed. Firstly,according to the production conditions of the open-pit coal mine,an image acquisition system was designed to collect the laser fringe images,and the equipment model and its layout scheme were determined. Secondly,an image preprocessing scheme integrating image ROI extraction,image grayscale,image enhancement and image stitching was proposed to improve the quality of the acquired laser fringe images. Secondly,a laser fringe centerline extraction scheme based on Steger algorithm was proposed,and a clear laser fringe centerline was obtained. Finally,a tear analysis scheme based on the curvature change of the center curve of the laser fringe was proposed,and the tear condition of the belt was determined by the curvature change. In order to verify the superiority of the experiment,an experimental platform was built and field experiments were carried out,and the experimental comparison was carried out with the algorithm proposed by LI X G. The experimental results show that the accuracy of the tear detection system is 94. 36% under laboratory conditions. Under field conditions,the accuracy of the tear detection system is 93%, which proves the practicability of the designed belt tear detection system.

     

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