矿用数控车床液压系统常见故障智能诊断方法研究

Intelligent diagnosis method of common faults in the hydraulic system of mine CNC lathe

  • 摘要: 针对煤矿零件加工车床液压系统故障类型多样、故障诊断困难、诊断效率较低、维修成本较高等问题,探讨分析了数控车床液压系统常见故障类型,包括振动、噪声、爬行及油温异常等,对常见故障发生部位和故障原因进行研究,提出了一种数控车床液压系统故障智能诊断方法,设计了硬件系统和配套故障识别软件控制系统,实时采集加工车床液压系统运行异常参数、智能分析,快速定位识别液压系统故障。经在山西某煤矿使用的CK6140数控车床上进行现场试验与调试,结果表明,液压系统故障智能诊断系统对常见振动和噪声故障能够快速识别,以可视化方式显示异常特征,识别响应时间仅为1.69 s,识别准确度达98.6%,及时采集到微弱信号并进行智能分析,便于及时发现潜在故障和隐患,以保证车床长期稳定运行,试验结果验证了方案设计的合理性,有利于延长数控车床使用寿命,避免无故停机。

     

    Abstract: Aiming at the problems of various types of faults, difficult fault diagnosis, low diagnostic efficiency, and high maintenance cost in the hydraulic system of coal mine parts processing lathe, we explored and analyzed the common types of faults in the hydraulic system of CNC lathe, including vibration, noise, crawling and oil temperature abnormality, etc.,and researched the parts of the common faults and the causes of faults, and put forward an intelligent diagnostic method for the faults of the hydraulic system of the CNC lathe, and designed a hardware system and supporting fault identification software control system, realizing the real-time acquisition of processing lathe hydraulic system operation abnormal parameters, intelligent analysis, rapid positioning and identification of hydraulic system failure.After on-site test and debugging on CK6140 CNC lathe in a coal mine in Shanxi, the results show that: the hydraulic system's fault intelligent diagnosis system can quickly identify common vibration and noise faults to show the abnormal characteristics in a visual way, the recognition response time is only 1.69 s, the recognition accuracy is up to 98.6%,and the weak signals are timely collected and intelligently analyzed, which facilitates the timely discovery of potential faults and hidden dangers, and ensures the long-term stable operation of the lathe.

     

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