基于视觉感知的放顶煤控制方法研究

Research on top coal caving control method based on visual perception

  • 摘要: 为了提升人工放煤智能化水平和工作效率,提出了一种基于视觉感知的放顶煤控制方法。首先,通过分析不同照度下煤块与矸石的差异度,选取差异度最大时的照度值用于图像采集。其次,结合井下生产实际,提出了一种基于暗通道的去粉尘算法,设计了具有矸石和前景双任务头的语义分割模型,对图像中的像素点分别进行前景分类和矸石分类。在得到分类结果后,通过计算矸石区域在前景区域的占比得出混矸率,并设置关门阈值,从而实现放煤过程的智能化控制。最后,将训练后的分割模型部署于81202工作面,并通过测试分割结果验证了模型的分割精度可满足实际生产需求。在设置混矸率关门阈值为20%的情况下,利用灰分仪检测模型部署后8刀的煤质,结果显示混矸率为17.6%,证明了所提出的控制方法能够满足生产控制精度要求。

     

    Abstract: To enhance the intelligence and efficiency of manual coal mining, this paper proposes a top coal caving control method based on visual perception.First, by analyzing the differences between coal and gangue under various illumination conditions, the illumination level with the maximum difference is selected for image acquisition.Next, considering the actual underground production conditions, a de-dusting algorithm based on the dark channel is introduced.Then, a semantic segmentation model with dual tasks for gangue and foreground is designed to classify the pixels in the images into foreground and gangue.After obtaining the classification results, the gangue ratio in the foreground is calculated to determine the mixed gangue rate.By setting a threshold for the mixed gangue rate, intelligent control of the coal mining process is achieved.Finally, the trained segmentation model is deployed at the 81202 working face.The segmentation results are tested to verify that the model's accuracy meets the actual production requirements.With a mixed gangue rate threshold set at 20%,an ash content analyzer is used to test the coal quality after deploying the model for eight cuts, showing a mixed gangue rate of 17.6%.This demonstrates that the proposed control method meets the precision requirements for production control.

     

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