基于仿真模拟的气囊式巷道超前支架顶板支撑特性分析

Roof support characteristics of advanced support in airbag roadway based on analogue simulation

  • 摘要: 考虑到目前常规钢制的超前支架顶梁与粗糙围岩接触时的接地比压高、集中应力大,对超前支架整机支护效率和掘进效率有较大影响,研究一种气囊式超前支架顶梁机构。采用气囊方式实现超前支架变刚度支护功能,使用分布式的变刚度气囊单元组成超前支架顶梁支撑机构。采用ABAQUS通用有限元软件针对文中提出的气囊式超前支架顶梁支撑机构的支撑特性进行仿真分析:钢制顶梁与粗糙不平整的围岩接触时,钢制顶梁与围岩接触面积较小,会产生较大的应力集中,而气囊式顶梁支撑机构在接触到粗糙度不平整的围岩时产生形变,从而增大接触面积,避免产生应力集中。研究的气囊式超前支架顶梁支撑机构,能够提高超前支架顶梁与围岩接触率40%以上,降低接触载荷60%以上,从而使超前支架顶梁接地比压控制在合理范围内,改善超前支架顶梁支撑机构的可靠性。研究结果可用于后续对于气囊式超前支架顶梁支撑机构的优化设计中。

     

    Abstract: Considering that the earthing pressure and concentrated stress of the top beam of the conventional steel advanced support in contact with the rough surrounding rock are high, which has a great influence on the support efficiency and tunneling efficiency of the advanced support, a kind of airbag advanced support top beam mechanism is studied.The air bag method is used to realize the variable stiffness support function of advanced support, and the distributed variable stiffness airbag element is used to form the supporting mechanism of the advanced support top beam.The general finite element software ABAQUS is used to simulate and analyze the support characteristics of the top beam support mechanism of the airbag advanced support proposed in this paper: when the steel top beam is in contact with the rough and uneven surrounding rock, the contact area between the steel top beam and the surrounding rock is small, which will produce greater stress concentration, while the airbag top beam support mechanism can produce deformation when contacting the roughness uneven surrounding rock, so as to increase the contact area and avoid stress concentration.The airbag advanced support top beam support mechanism can increase the contact rate between the advanced support top beam and the surrounding rock by more than 40%,and reduce the contact load by more than 60%,so that the grounding specific pressure of the advanced support top beam can be controlled in a reasonable range, thus improving the reliability of the advanced support top beam support mechanism.

     

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